Insinger GalleyMaster Series User Manual

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GalleyMaster DOC Revision 2006
www.insingermachine.com 800-344-4802
TECHNICAL MANUAL
GalleyMaster Series
6245 State Road Philadelphia, PA 19135-2996
800.344.4802 Fax 215.624.6966 www.insingermachine.com
NSN MODEL APL HEAT
7320-01-537-7467 GalleyMaster 60-LH-S 43A070069
STEAM
7320-01-537-7471 GalleyMaster 60-RH-S 43A070070
7320-01-537-7473 GalleyMaster 85-LH-S 43A070071
7320-01-537-7476 GalleyMaster 85-RH-S 43A070072
7320-01-537-7477 GalleyMaster 135-LH-S 43A070068
7320-01-537-7507 GalleyMaster 135-LH-S (W/UL) 43A070067
7320-01-537-7478 GalleyMaster 135-RH-S 43A070066
7320-01-537-7502 GalleyMaster 135-RH-S (W/UL) 43A070065
7320-01-537-7481 GalleyMaster 185-LH-S 43A070064
7320-01-537-7515 GalleyMaster 185-LH-S (W/UL) 43A070063
7320-01-537-7485 GalleyMaster 185-RH-S 43A070062
7320-01-537-7518 GalleyMaster 185-RH-S (W/UL) 43A070061
7320-01-537-7488 GalleyMaster 250-LH-S 43A070060
7320-01-537-7519 GalleyMaster 250-LH-S (W/UL) 43A070059
7320-01-537-7491 GalleyMaster 250-RH-S 43A070058
7320-01-537-7522 GalleyMaster 250-RH-S (W/UL) 43A070057
7320-01-537-7561 GalleyMaster 60-LH-E 43A070056
ELECTRIC
7320-01-537-7896 GalleyMaster 60-RH-E 43A070055
7320-01-537-7899 GalleyMaster 85-LH-E 43A070054
7320-01-537-7900 GalleyMaster 85-RH-E 43A070053
7320-01-537-7907 GalleyMaster 135-LH-E 43A070052
7320-01-537-7917 GalleyMaster 135-LH-E (W/UL) 43A070051
7320-01-537-7909 GalleyMaster 135-RH-E 43A070050
7320-01-537-7922 GalleyMaster 135-RH-E (W/UL) 43A070049
7320-01-537-7912 GalleyMaster 185-LH-E 43A070048
7320-01-537-7926 GalleyMaster 185-LH-E (W/UL) 43A070047
7320-01-537-7913 GalleyMaster 185-RH-E 43A070046
7320-01-537-7930 GalleyMaster 185-RH-E (W/UL) 43A070044
7320-01-537-7914 GalleyMaster 250-LH-E 43A070045
7320-01-537-7935 GalleyMaster 250-LH-E (W/UL) 43A070039
7320-01-537-7916 GalleyMaster 250-RH-E 43A070043
7320-01-537-7936 GalleyMaster 250-RH-E (W/UL) 43A070042
7320-01-537-2379 PUL1-L-NSU (PWR UNLDR LH) 43A070041
7320-01-537-1497 PUL1-R-NSU (PWR UNLDR RH) 43A070040
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Summary of Contents

Page 1 - TECHNICAL MANUAL

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802TECHNICAL MANUALGalleyMaster Series6245 State Road Philadelphia, PA 19135-2996800.34

Page 2 - Authorized Service Agencies

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802Electrical Power Requirements:Power supply: 440 vac, 3 phase, 60 Hz.Operating curren

Page 3 - TABLE OF CONTENTS

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802INSINGER MACHINE COMPANY LIMITED WARRANTYInsinger Machine Company, Inc. (Insinger) h

Page 4 - GalleyMaster Series

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802INSINGER MACHINE COMPANY LIMITED WARRANTYCOMMERCIAL MARINE USEPART 1 TECHNICAL INFOR

Page 5 - WARNINGS

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802GENERAL INFORMATIONINTRODUCTIONThis technical manual provides information for the in

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802INTRODUCTIONThe GalleyMaster Dishwasher is a heavyduty machine designed for daily us

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802CONTROLS AND INDICATORS (STEAM HEATED MACHINES)ITEM # CONTROL TYPE FUNCTION1 Control

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802START-UP PROCEDURE1. Before starting the machine, inspect the inside ofeach tank and

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802CONVEYOR OVERLOAD PROTECTIONThe conveyor chains move in a smooth continuous mo-tion.

Page 10 - PART 1 TECHNICAL INFORMATION

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802Use a small wire or pin to clean mineral accumulationsfrom the final hot rinse nozzl

Page 11 - Philadelphia, PA 19135-2996

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802SCHEDULED MAINTENANCEThe GalleyMaster Dishwasher is a rugged and simplemachine. The

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802Thank you for purchasing this qualityInsinger product.On the space provided below pl

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802TROUBLESHOOTINGThis chapter contains information to assist the operatorand/or mainte

Page 14 - CAUTION:

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802OPERATOR'S TROUBLESHOOTING GUIDESYMPTOM OF TROUBLE POSSIBLE CAUSE SOLUTION1. Ma

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802SYMPTOM OF TROUBLE POSSIBLE CAUSE SOLUTION1. Machine will not operate. a. No power.b

Page 16 - WARNING:

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802SYMPTOM OF TROUBLE POSSIBLE CAUSE SOLUTION8. Water hammer. a. Excessive line pressur

Page 17 - PART 3 CLEANING INSTRUCTIONS

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802CORRECTIVE MAINTENANCEThis chapter contains instructions for maintenance andreplacem

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802Wash and rinse thermometers. See Figure 6-3.1. Remove the thermometer guard from the

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-48021. A solenoid valve is opened by a mechanical plungerwhich is lifted when voltage is

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802Replacement.Clean the bores of the sprocket, bushing, and shaft. Donot oil these sur

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802RECOMMENDED GALLEYMASTER SERIES SPARE PARTS LISTItem Part Number NIIN Description Qu

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802RECOMMENDED GALLEYMASTER SERIES SPARE PARTS LISTItem Part Number NIIN Description Qu

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802www.insingermachine.com 800-344-4802TABLE OF CONTENTSPart 1Technical Information• In

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802RECOMMENDED GALLEYMASTER SERIES SPARE PARTS LISTItem Part Number NIIN Description Qu

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802RECOMMENDED GALLEYMASTER SERIES SPARE PARTS LISTItem Part Number NIIN Description Qu

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802PART 6 INSTALLATION INSTRUCTIONSINSTALLATIONþNOTE:The two round legs on the base fra

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802Remove conveyor drive cover at the exit end. If neededfor hatch clearance, remove th

Page 28 - PART 5 SPARE PARTS

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802Install the detergent dispenser and rinse injector sys-tems in an easily accessible

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802Check-Out of the InstallationPerform the Start-up Procedure.WARNING:At startup, and

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480235PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480236PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480237PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480238PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802GalleyMaster SeriesINTRODUCTIONPurposeThe purpose of this technical manual is to pro

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480239PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

Page 36 - & REPLACEMENT PARTS

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480240PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480243PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480244PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480245PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480248PART 7 ELECTRICAL SCHEMATICS& REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802SAFETY SUMMARYThe following general safety notices supplement thespecific warnings a

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480250PART 8 REPLACEMENT PARTS

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Page 50 - PART 8 REPLACEMENT PARTS

GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480253PART 8 REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480258PART 8 REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802The operator should become thoroughly familiar with theequipment and these operating

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480259PART 8 REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480260PART 8 REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-48026PART 1 TECHNICAL INFORMATION

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480269PART 8 REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-48027PART 1 TECHNICAL INFORMATION

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-480279PART 8 REPLACEMENT PARTS

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-48026245 State RoadPhiladelphia, PA 19135-2996800.344.4802215.624.4800Fax 215.624.6966ww

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GalleyMaster DOC Revision 2006www.insingermachine.com 800-344-4802FUNCTIONAL DESCRIPTIONThe GalleyMaster Dishwasher consists of a wash sec-tion and a

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